Gujarat Factory

we sow, you reap
export market and handles more than
3,00,000 tons of peanuts a year.
We operate on THREE key strategies. |
||
---|---|---|
![]() Be indispensable |
![]() Value chain |
![]() Challenging the |
“STRENGTH DOES NOT COME FROM PHYSICAL CAPACITY, IT COMES FROM AN INDOMITABLE WILL.” (MAHATMA GANDHI)
Our will is to be the world’s largest handler of peanuts with best quality. We have also expanded our business by branching into other spices & oilseeds, while keeping peanut & red dry chilli as our core product.
Popular in the international market, Indian red dry chilli comes in a variety of textures and spice levels. They are available year round.
Read moreAgrocrops handles a diverse range of products in its trading business, including sesame seeds, raisins, chickpeas, cumin seeds, dil seeds, kalonji, onions. Quality is our guarantee, even though it is a traded product.
Read moreWE OWN OVER 50% OF THE FACILITIES WE OPERATE OUT OF. THIS ALLOWS US TO KEEP OPERATIONAL COSTS DOWN AND ENSURE THE HIGHEST QUALITY. STRATEGIC LOCATION OF THESE RESOURCES ENSURES “RECURRING OPERATIONAL COSTS” ARE KEPT TO MINIMUM. EQUIPPED WITH THE LATEST TECHNOLOGY, OUR WAREHOUSES FOLLOW INTERNATIONAL SAFETY STANDARDS AND SIX SIGMA PRINCIPLES FOR SAFETY AND EFFICIENCY. SUPERIOR PROCESSING CAPABILITIES, QUALITY STANDARDS AND RELIABILITY ARE THE FOUNDATION OUR FACILITIES ARE RUN ON.
AERIAL VIEW. THE FACTORY IS LOCATED 15KM FROM THE PORT
AERIAL VIEW. THE FACTORY CAN PROCESS OVER 500TON OF RAW NUTS PER DAY
INFEED VIBRATORY CONVEYOR
PEANUT PASS THROUGH MULTI STACKED GRADING MACHINES
AUTOMATIC PACKING MACHINE THAT CAN DO 12 BAGS IN A MINUTE, WITH PACK SIZE OF 5KG TO 1000KG
MULTIPLE PACKING MACHINES ARE USED TO DOUBLE CAPACITY
GRAVITY MACHINE AT WORKS. HIGHLY EFFICIENT AND ACCURATE IN CLEANING PEANUTS
A VIEW OF THE FINISHED GOOD STORAGE SPACE. THE ENTIRE STORAGE SPACE CAN STACK 3000 TONS OF PEANUTS
FULL VIEW OF THE PRODUCTION FLOOR, WITH 3 FEEDING POINTS, PEANUT TRAVEL VERY LESS DISTANCE FROM START TO FINISH
ANTE ROOM, PRODUCTION ENVIRONMENT
PEANUT INTAKE STATION
A VIEW OF THE STORAGE SPACE
ONSITE PRODUCTION OFFICE AND LAB
WORLD’S BEST LASER SORTER WITH 4 LASERS TO SORT PEANUTS
NO HOOKS ARE USED IN LOADING FINISHED GOODS
10 TON/HOUR LINE OVERVIEW
PRE-CLEANER AND DESTONER IN THE WORKS
SHELL REMOVING PROCESS. THE MACHINE REMOVES 100% OF THE SHELLS THRU GYRATION PROCESS
ON THE LEFT 2 TON/HR LINE AND ON THE RIGHT 10TON/HOUR LINE.
INSIDE THE COCOON BAG BEFORE FLUSHING CO2
AFTER PRE CLEANING THE RAW MATERIALS PEANUT GO THRU THE SHELL REMOVING PROCESS
OVERVIEW OF THE PROCESSING LINE
JAKARTA WAREHOUSE EXTERIOR VIEW
JAKARTA WAREHOUSE EXTERIOR VIEW
FINISHED GOODS STORAGE
STANDBY TRUCKS FOR LOADING PEANUTS
JAKARTA WAREHOUSE EXTERIOR VIEW
PEANUT STORAGE TECHNIQUE BEING TESTED WITH THE USAGE OF COCOONS AND CO2
ON THE LEFT 2 TON/HR LINE AND ON THE RIGHT 10TON/HOUR LINE.
ONE FULL BAG OF PEANUT IS RANDOMLY CHECKED FOR STANDARD SPECIFICATION BY THE QUALITY AUDITORS
THE COCOON BAGS ARE BEING CHECKED FOR CO2
WAREHOUSE EXTERIOR VIEW
WAREHOUSE INTERIOR VIEW
A 7 member team produce over 450 tons a day
Cross contamination is managed through separate storage of raw material and monitoring
Qualified & experienced quality control staff checks for basic parameters such as moisture, appearance, smell and count
Training & awareness about quality can be seen throughout the facility to orient working members a good quality culture
Training & awareness about quality can be seen throughout the facility to orient working members a good quality culture
On the floor production office & lab helps as ascertain physical, chemical & microbiological results at the spot before allocation of raw material to production
Transafeliner system is used for long voyage to avoid mould growth, condensation & aflatoxin inflammation
Post production, internal quality control is done using these parameters
External part of the facility is kept clean to ensure no environmental contamination
1000 kg and 500 kg sacks are used for storage & sales to ensure lesser infestation, longer shelf-life
Carton boxing of peanuts to avoid blanched/bald/splits
Count consistency for upper and lower count are checked more carefully for factory customers
Our factory is the only site in the Asian continent to use American peanut process machines. They are high capacity and proven in peanut processing for over 75 years
Food safety is our top priority hence our factory work on the basis of non-human touch. It was a big leap for us to move from HPS (Hand Picked & Selected) to non-human touch processing
The laser sorting machine we use is best in world and best in class. Its a work horse in aflatoxin control
All the machines used in our facility does not require frequent controlling. They work independently after setup
Food safety is our top priority hence our factory work on the basis of non-human touch. It was a big leap for us to move from HPS (Hand Picked & Selected) to non-human touch processing
Use of spirals and peanut flow management reduces wastage and increases higher yield
Use of slowdown allows peanut to stop and go even in a high speed processing line, thereby reducing quality deterioration
We use calibration of the testing instruments which possess the Super Hybrid Sensor (SHS) technology with moisture balance feature and accuracy verification with Sodium Tartrate Dihydrate
For longer stocking period, cocoons are used with Co2 flush to maintain quality of the peanuts
After packing a clean container and a clean loading is ensured for the safety of the product to transport
Epoxy coated flooring for a clean processing environment
Epoxy coated flooring for a clean processing environment
Epoxy coated flooring for a clean processing environment
A 7 member team produce over 450 tons a day
Enclosed conveyors such as tubular conveyors are used to avoid atmospheric contamination once the produce is cleaned
Nitrogen filled vacuum packs with palletization & shrink wraps for maximum life of peanut.
Nitrogen filled vacuum packs with palletization & shrink wraps for maximum life of peanut.
Well-known in the industry as Sara, he is knowledgeable in international trade and has a strong appetite to take calculated risks. Backed by six sigma knowledge, he is a persistent strategist.
Bhavani has been instrumental in steering Agrocrops on its growth path all these years with her capacity as COO. Her core strengths are governance and audit.
The world of trading and the world of manufacturing have different perspectives on the peanut business. Although competitive pricing can deliver leadership position in the industry, value creation and sustainability can be achieved only if operated in both segments.
Read MoreEstablished as a public limited company in 2008, Agrocrops has consolidated ownership and control of the company from outsiders to key stakeholders in the company....
Read MoreAgrocrops reports it’s annual financial information in the respective country it operates in. Any information related to financial reporting can be obtained by writing to contact@agrocrops.com
Read MoreA group of good individuals make a good organization. Our rapid growth in a short span of time is a testament to the strength and efforts of our team.
Apply Now